Sector I-05

Electric Vehicles

Precision cast and machined powertrain and structural components for the EV revolution.

Download Capability Sheet

NDA on every enquiry
No minimum order for prototypes
Files reviewed within 4 business hours

Fast Quotes
100% Inspected
Full Documentation
Multi-Process Under One Roof
25+ Years Heritage

The EV challenge

EV powertrains demand ground-and-balanced rotor components, current-carrying busbars, and structural pack hardware that scales from prototype to hundreds of thousands of units. TruSkew combines precision machining with casting, dynamic balancing and fast quoting so EV programmes move from CAD to production without a supply-chain bottleneck.

Components we manufacture

Small Components

Busbar Connectors & Terminals

Current-carrying connectors between battery cells and modules.

Copper C11000 / Al 6061 · ±0.05mm · Tin/Nickel plated

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Battery Module Fasteners & Studs

Specialized bolts, studs and threaded inserts for pack assembly.

SS304/316 / Al · M4–M12 · high-tensile, anti-corrosion

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Sensor Housings & Mounts

Precision enclosures for temperature, current and position sensors.

Al 6061 · ±0.02mm · anodized

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Motor End-Cap & Bearing Retainers

Precision-turned retainers holding motor bearings.

Al 6061 / EN8 · concentricity 0.01mm

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Cooling Plate Fittings & Connectors

Machined ports and adapters for battery thermal management.

Al 6061 · leak-tight · pressure-tested

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Components we manufacture

Core Powertrain & Structural

Flagship

EV Motor Rotor Shaft

The precision heart of the motor — ground, hardened and dynamically balanced.

EN24 · Ø35 h6 · Ra 0.4µm · 58–62 HRC · G2.5 balance · up to 15,000 RPM

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Motor Mounting Brackets

Vibration-rated structural brackets mounting motor to chassis.

Al 7075 / cast + machined · ±0.05mm

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Reduction Gearbox Housing

Precision-bored casing for the single-speed EV reduction gearbox.

Al ADC12 / Cast Iron · bore H7 · parallelism 0.02mm

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Battery Pack Tray & Enclosure Components

Machined frame rails, brackets and mounting plates for battery packs.

Al 6061/6082 · sealing surfaces flat · IP-rated

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Brake Disc & Caliper Mounting Brackets

Safety-critical machined braking components.

Cast iron / SG iron + machined · flatness 0.03mm · traceable

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Processes for this sector

Multi-process, one partner.

Casting (Al ADC12/A356)
CNC Machining
Cylindrical/OD Grinding
Dynamic Balancing
Heat Treatment
Anodizing

Materials we work with

Metallurgy tuned to your part.

Copper C11000
Al 6061 / 6082 / 7075
EN24 / 17-4 PH
ADC12 / A356 Cast Al
SS304 / 316
Cast Iron

Why TruSkew for EV

A partner engineered for this sector's realities.

Precision machining + casting

Motor shafts, housings, brackets and busbars — all from one accountable partner.

Dynamic balancing capability

In-house rotor balancing to G2.5 and beyond, for RPMs up to 15,000.

Prototype-to-mass-production ramp

Scale from 100 units to 100,000+ without retooling your supply chain.

Fast quotes

24-hour engineering review and quote turnaround for EV programme velocity.

How we make it

From drawing to delivery — in four steps.

STEP 01
Enquiry
Send us your drawing, spec and quantity — NDA on request.
STEP 02
Engineering Review
DFM feedback and a precise quote — typically within 24 hours.
STEP 03
Manufacture & 100% Inspect
Routed to the best-qualified partner. Every part inspected to drawing.
STEP 04
Deliver with Documentation
Dimensional reports and material test certificates ship with the parts.