Global shipping · export-ready network

Proof of work

Case Studies

Selected precision-manufacturing engagements across EV, Defence and Industrial Automation, with the tolerances, lead times and rejection rates we hit.

Sector
Process
EV Traction Motor Housing, Aluminium 6061-T6, EV & Mobility case study
EV & Mobility
Representative, per customer drawing

EV Traction Motor Housing, Aluminium 6061-T6

Challenge

OEM needed a thin-wall aluminium motor housing with concentricity ≤ 15 µm across two bearing bores, ramping from 50 prototypes to 2,500 units / month, without retooling.

Solution

Routed through a 5-axis milling partner with in-process probing, paired with a hard-anodising vendor under one TruSkew QAP. Single source of accountability; CMM reports issued per lot.

Result
Tolerance achieved
±10 µm
Lead time
12 days
Rejection rate
0.4%
Airborne Sighting Bracket, Ti-6Al-4V, Defence case study
Defence
Representative, per customer drawing

Airborne Sighting Bracket, Ti-6Al-4V

Challenge

Tier-1 defence integrator required Grade-5 titanium brackets with full material traceability, ITAR-grade documentation and zero non-conformance on a 60-day schedule.

Solution

Manufactured under NDA with a vetted aerospace-cert partner. 100% dimensional inspection, 3.1 MTCs, FAIR per AS9102, and tamper-evident lot packaging managed end-to-end by TruSkew.

Result
Tolerance achieved
±8 µm
Lead time
38 days
Rejection rate
0.0%
Servo Gearbox Output Shaft, EN24 Hardened & Ground, Industrial Automation case study
Industrial Automation
Representative, per customer drawing

Servo Gearbox Output Shaft, EN24 Hardened & Ground

Challenge

Automation OEM was paying premium prices for ground shafts with 6-week lead times and inconsistent surface finish causing premature bearing wear in the field.

Solution

TruSkew re-routed the part through a turning + cylindrical-grinding cell, added induction hardening upstream, and standardised on Ra 0.4 µm with SPC on the grind operation.

Result
Surface finish
Ra 0.4 µm
Lead time
18 days
Cost reduction
−22%

Have a part that needs this kind of attention?

Upload your drawing, we'll route it to the right process and partners and respond with a quote within 24 hours.

  • NDA on every enquiry
  • No minimum order for prototypes
  • Files reviewed within 24 business hours
WhatsApp